High temperature control with minimal water replenishment and energy-saving technology
1、 Preface
Our company produces high-temperature insulation, anti-wear, and anti-corrosion silicon crystal gel coatings, which are refined using advanced processes and technologies. All technical indicators meet the requirements of standard CB-4653-84, and have the characteristics of high insulation, strong coating adhesion, anti-wear and anti-corrosion, resistance to rapid heating and cooling, good energy-saving effect, and long service life. Overcoming the shortcomings of some similar products in China, such as unclear energy-saving effects, easy detachment, and cracking.
2、 Product Usage
Anti wear, anti-corrosion, and thermal insulation silicon crystal adhesive layer material is widely used in industrial equipment powered by coal, electricity, and gas to achieve energy conservation and extend equipment service life. It is mainly used for:
1: Temperature regulation inside and outside the tube bundles of high and low heat exchangers in large power plants
2: The use of regulating the flame deviation and regularity in the furnace temperature of large boilers
3: The use of internal and external insulation to save energy in the transmission of heat loss during large-scale thermal energy pipelines
4: Used for the emission of heat sources inside and outside large containers, as well as for insulation and heating insulation
5: The deformation of the shell of a large cyclone separator and the energy-saving use of temperature control.
3、 Product performance
1: The high-temperature resistant and heat-insulating silicone gel coating has many characteristics such as infrared thermal radiation and shielding heat conduction, and its outstanding performance is 8-10 times better than other insulation materials.
2: High temperature resistance, heat insulation and thermal insulation silicone adhesive coating can be used in various places (approved) where the volume and weight are limited. The thermal radiation rate of 1mm thick is about 90% -95%, which is equivalent to the polystyrene foam with R value of 20 of 10mm thick.
3: The high-temperature resistant and heat-insulating silicone gel coating has obvious functions of moisture and water vapor resistance, which can hinder the condensation of water vapor and prevent oxidation on the surface of the insulation body (such as steel pipes, boilers, etc.). Equally important, its insulation performance will not decrease when it comes into contact with humid environments.
4: High temperature resistance, heat insulation and thermal insulation silicone adhesive coating can be used in various places (approved) where the volume and weight are limited. The thermal radiation rate of 1mm thick is about 90% -95%, which is equivalent to the polystyrene foam with R value of 20 of 10mm thick.
5: Construction process flow
① Clean up the ash layer and rust on the construction pipe surface, then mix the components A and B in proportion, stir evenly, and apply them evenly to the substrate surface by brushing or spraying, brushing 2-3 times to the specified thickness.
② After natural curing for at least 24 hours, the coating can be dried in an oven at low temperature for 12 hours before heating up.
High temperature control with minimal water replenishment and energy-saving technology
4、 Product model:
|
PRODUCT MODEL |
Temperature |
purpose |
|
|
high absorption |
HTTE-B |
300℃-900℃ |
Suitable for various low-temperature objects |
|
HTTE-C |
600℃-1300℃ |
Suitable for various medium temperature objects |
|
|
high radiation |
HTTE-D |
900℃-1600℃ |
Suitable for various medium and high temperature objects |
|
HETT-E |
1200℃-1850℃ |
Suitable for various high-temperature objects |
|
|
Low absorption |
HETT-B |
300℃-650℃ |
Suitable for various low-temperature objects |
|
high radiation |
HETT-C |
500℃-1350℃ |
Suitable for various medium and high temperature objects |
|
HETT-D |
850℃-1750℃ |
Suitable for various high-temperature objects |
5： Technical indicators
|
project |
Technical Parameter |
|
nature |
Gray, odorless, weakly acidic, acid resistant, corrosion-resistant, high temperature resistant |
|
Firmly bonded |
After withstanding an impact of 2000g.cm, the coating has no cracks or peeling. （25℃68%RH） |
|
thermal shock resistance |
1650 ℃ cold water circulation for more than eight times, without cracks or peeling. |
|
emissivity |
93%（1800℃） |
|
Anti radiation rate |
90%（relative） |
|
wavelength |
5.6-98um |
|
Anti airflow erosion |
98m/s |
|
proportion |
3.0±2%g/cm3 |
|
compressive strength |
2000g/cm(600℃heat treatment) |
|
energy saving |
8-13% |
|
Normal total emissivity |
>0.86-9.3 |
|
Spectral emissivity |
>0.9 |
High, high, high, over temperature control, less water replenishment, energy-saving technology
Figure 1 High Heat Reheater Heat
Figure 2 Low Heat Superheater
Figure 3 High Heat Reheater Heat
Figure 4 Heat of reheater
Figure 5 Coating on the Construction Site of High Heat Heater and Reheater
Figure 6 High Heat Reheater Heat
Surface temperature control and energy-saving technology for gas-solid separators
Figure 1 Cyclone separator
Figure 2 Cyclone separator
Figure 3 Cyclone separator
Figure 4 Cyclone separator
Figure 5 Cyclone separator
Figure 6 Cyclone separator
Temperature control technology inside and outside container equipment
Figure 1 Insulation inside pressure vessel, Figure 2 Insulation outside tubular container, Figure 3 Insulation coating outside special-shaped container
Figure 4 Insulation inside the irregular container Figure 5 Insulation outside the high-pressure container Figure 6 Insulation inside the furnace container
Surface temperature control and energy-saving technology for gas-solid separators
Figure 1 Surface Insulation of High Temperature Pipeline
Figure 2 Surface Insulation of High Temperature Pipeline
Figure 3 Surface Insulation of High Temperature Pipeline
图4高温管道表面隔热 图5高温管道表面隔热 图6高温管道表面隔热
External wall insulation coating insulation and energy-saving technology
The external wall thermal insulation coating invented by our company is a single component bone white paste with a temperature resistance range of -30 to 120 ℃. It is a new type of space energy-saving reflective thermal insulation coating that integrates high efficiency, thin layer, thermal insulation, decoration, waterproofing, fireproofing, anti-corrosion, and insulation. The coating can be connected to a three-dimensional network ceramic hollow shielding structure by closed microspheres on the surface of the object. The insulation level of the coating reaches R-30.1, the thermal reflectivity is 90%, and the thermal conductivity coefficient of the coating is only 0.04W/m.K, which can effectively suppress the radiation and heat conduction of the sun and infrared rays. The thermal insulation and temperature suppression efficiency can reach about 90%, and can maintain 70% of the heat in the object space without loss. YS-1 high-temperature resistant insulation coating is made of nano ceramic hollow microspheres, silicon aluminum fibers, Zhisheng Weihua high-temperature resistant solution, and various reflective materials. It can withstand temperatures ranging from -80 to 1800 ℃ and can directly face flames for insulation. The Zhisheng thermal conductivity coefficient is only 0.03W/m.K, which can effectively suppress and shield infrared radiation and heat conduction. The insulation suppression efficiency can reach about 90%, which can suppress the thermal radiation and heat loss of high-temperature objects. It can effectively cool low-temperature objects and suppress the cooling loss caused by environmental radiation heat, as well as prevent object condensation. Coating effect:
1. Building insulation application: Applying 4-15mm RLHY-11 ambient temperature insulation coating can prevent 30% -90% heat loss.
2. Building insulation application: Applying 0.5-1mm RLHY-11 ambient temperature insulation coating can keep the exterior surface of the building warm
3. The temperature drops by 20-30 ℃, and the internal temperature of the building drops by 8-10 degrees.
3. Brushing on the interior walls of buildings can prevent the generation of condensation water, prevent wall mold, hair growth, and other phenomena
4. It has functions such as insulation, waterproofing, moisture resistance, and washability.
4. In winter, the temperature can be maintained at -20 degrees outdoors and above 0 degrees indoors.
coating performance
1. Exterior wall insulation coatings have excellent thermal insulation properties, which are beneficial for building warmth in winter and coolness in summer, as well as energy conservation and consumption reduction.
2. It can effectively improve the moisture resistance of the wall and avoid the occurrence of indoor condensation, mold, and other phenomena.
3. It can effectively protect the main structure and avoid damage to buildings caused by temperature changes, humidity changes, environmental pollution, etc.
4. System compatibility: Various materials have good interlayer bonding, the system is rigid and flexible, and has excellent freeze-thaw resistance
5. Waterproof and breathable performance: Both the protective coating and adhesive layer have a microporous structure, and the protective layer constructed by them ensures that the system is both waterproof and breathable
Example of Thermal Insulation and Energy saving Technology for Exterior Wall Insulation Coatings
Figure 1 Color Sample of Exterior Wall Insulation Coating
Figure 2 Color Sample of Exterior Wall Insulation Coating
Figure 3 Color Sample of Exterior Wall Insulation Coating
Figure 1 Color Sample of Exterior Wall Insulation Coating
Figure 2 External wall insulation coating
Figure 3 External wall insulation coating
